Integrated Service Provider

We are an integrated EPC solutions provider, offering customized solutions to the petrochemicals, oil refineries, and chemicals industries. We provide a combination of technological consultancy, engineering, design, raw material and equipment procurement and construction management services.

• Science & Engineering Consultants: Petrotech Innovative technology provides comprehensive Chemical Engineering Consultant, Design and Operation of Petroleum Refineries and Petrochemical Plants. We provide process design, engineering, and safety services to any and all of the processing industries. 
• Consultancy: Petrotech Innovative Technology offers consultancy in all areas of process integration. Such consultancy might fulfill different needs:

1. Evaluation and Recommendations of Refinery Configurations : Evaluate and configure your refinery’s shift to higher value products, naphtha or aromatics vs. gasoline production, new crude slate options or increased diesel production options. Petrotech Innovative Technology’s complex configuration studies use state-of-the-art LP modeling skills, proprietary process models, and quantitative risk and decision-analysis techniques to develop configuration plans that enable to maximize profitability while minimizing investment risk.
   
2. Engineering Design for a State-of-the-Art Complex: When designing a new state-of-the-art refinery or planning for the revamp of an existing site, Petrotech Innovative Technology Engineering Services help you look ahead to ensure your plant and equipment will meet the feed, products and regulatory challenges of the future. Petrotech Innovative Technology engineering services can help you create a refinery configuration that is both relevant and optimized. Our processes incorporate proprietary tools to execute even your most complex project, and we support technology transfer to your staff.

• Commissioning

1. Check-out & Commissioning includes on-site start-up, commissioning and test-run support to ensure unit construction meets design specifications for on time, on budget and on spec production.
2. Catalyst Support ensures that catalyst loading are handled properly and loaded to Petrotech Innovative Technology’s standards. Petrotech Innovative Technology’s dense loading technology has been widely used to increase operating severity, cycle length, and throughput.
3. Adsorbent support, available globally, enables our support engineers to be on-site, offering functional process design to maximize the efficiency of our adsorbents. Field start-up assistance also ensures quick and effective implementation of our adsorbents. Our technical support staff can also provide performance evaluations to facilitate preventive action and troubleshooting services to proactively diagnose problems.
4. Troubleshooting for on-site or remote monitoring for safe and economical operations.
5. Inspection Services to avoid downtime through equipment inspection during plant fabrication and unit start-up
6. Metallurgy Support including a world-class metallurgical laboratory and access to experts who support materials selection, material characterization, failure analyses, and fitness for service evaluations
7. Mechanical Engineering Support with Petrotech Innovative Technology engineers providing basic and detailed designs. Our team facilitates fabrication, delivery and erection, and we design products to be used in our licensed technology to help ensure operation at the highest level of performance.

• Training:

1. Knowledge transfer opportunities for optimum start-up and on-going operations, Petrotech Innovative Technology has been providing training and development programs to the refining, petrochemical and gas processing industries for decades. Our courses and tools focus on developing the skills of your operators and process engineers to improve your profitability, assure safe operations, optimize unit operation and respond to emergency situations when they occur.
2. Technical Training is an integral part of Petrotech Innovative Technology’s technology delivery and knowledge transfer process. Petrotech Innovative Technology works with customers to define multi-year, enhancement programs for your staff using state of the art learning tools such as web-based training, process unit simulators and troubleshooting tools, as well as instructor-led training to ensure your workforce is prepared for any challenge.

•  Ongoing Operations

1.  Plant Operation : Maintain safety and reliability while increasing profitability.

2. Petrotech Innovative Technology Plant Operations Support keeps process units operating profitably, reliably and safely. Our experts complete the transfer of Petrotech Innovative Technology, support start-up activities and provide troubleshooting expertise and technical backup.

3. Process Technology Analysis & Support to review your operations for optimal process and catalyst performance. Petrotech Innovative Technology Services is composed of highly skilled engineers and scientists who have both depth and breadth of knowledge in the refining and petrochemicals industry. Our experts combine deep knowledge of specific process technologies with expert general knowledge of the overall refining industry and the interactions between different technologies within the facility.

4. Analytical Support for on-site or remote analysis of your processes for optimal performance.

5. Operations Monitoring through the Petrotech Innovative Technology system for remote, real-time collaboration with Petrotech Innovative Technology technical specialists to maximize on-stream performance and profitability.

6. Avoid downtime: Avoid downtime through equipment inspection during planned turn-arounds or unexpected shutdowns. Petrotech Innovative Technology’s highly qualified team of inspectors provide practical advice to augment your inspection plan. You will see increased mechanical integrity and quicker process knowledge transfer in your plant when working with Petrotech Innovative Technology.

7. Inspection Services help you avoid downtime and maximize your operating efficiency by identifying potential asset issues, plan cost-effective maintenance schedules and provide assessments of your key equipment and processes. Petrotech Innovative Technology maintains a worldwide inspection services group to help our customers consistently execute high quality inspection programs that can help maximize process unit safety, reliability, availability and profitability. Our highly trained, experienced and certified inspection engineers assist in equipment field inspection during planned turnarounds, fit for service inspections after incidents, shop inspection, and inspection planning and training.

8. Metallurgy Support including a world-class metallurgical laboratory for failure analysis, material characterization, materials selection, fitness for service evaluations and remaining-life analysis.

9. Mechanical Engineering Support including basic and detailed designs, facilitate fabrication, delivery to site and plant erection support. Our engineering designs work with our technology to help ensure operation at the highest level of performance.

10. Equipment Reliability Assessments optimize life-cycle costs and minimize repair and start-up costs with proactive maintenance, operator-led reliability, corrosion control, design improvements and performance monitoring.

11. Turn-around Services are focused on turning opportunities into reality. The objective is to help you be well prepared for the next turnaround to help you focus on repairs and upgrades that will lead to safer, more reliable operations with improved performance.

12. Fired Heater Assessments improve heater efficiency and safety by identifying operational opportunities in your heaters.

•  Training : Build employee skills for safe and effective operations

1. Training is an integral part of Petrotech Innovative Technology’s technology delivery and knowledge transfer process. Successful operation of refineries and petrochemical plants depends on having well-trained personnel to operate and maintain the various process units. Petrotech Innovative Technology provides training and development programs to the refining, petrochemical and gas processing industries.
2. Our courses are offered on-site or online, whichever best fits your operational or budgetary needs. Our course material has been developed following modern instructional design criteria and our instructors are well versed in adult education techniques. Our standard courses focus on operating licensed process technologies, refinery and process unit design, operations optimization, and specialized equipment operation.
3. In addition to more traditional training opportunities Petrotech Innovative Technology also offers customized training programs based on the specific needs of your refining or petrochemicals organization. These programs are developed in conjunction with refinery personnel and can run from weeks to months in duration for as few as one person to hundreds of employees.
4. Our training courses include: Engineering design seminars, Process technology training, Simulation-based troubleshooting, Engineering and technical service residency programs, Equipment inspection training, Operational workshops.
5. Training tools include: Training simulators, Web-based training, Expert systems.

•  Service Agreement

1. Continuous service & support: Keep process units operating efficiently and effectively with a Petrotech Innovative Technology Service Agreement.
2. Our worldwide network of regional technical staff supports the delivery, start-up and ongoing operation of Petrotech Innovative Technology at your site, and helps you identify opportunities for maximizing profits through key technology.
3. With a Petrotech Innovative Technology Service Agreement you get continuous interaction with Petrotech Innovative Technology which can provide early detection of potential problems, quick solutions when problems do occur and optimized scheduling of equipment maintenance and catalyst and adsorbent change-outs.
4. The value of the services agreement lies in the continuous communication with Petrotech Innovative Technology through a single point of contact . It provides a contractual framework that enables Petrotech Innovative Technology to respond rapidly to your needs. In addition, services are provided at preferential rates.

•  Optimization

1. Tactical Solution: Operations-focused assessment for short-to-intermediate term improvements, The refining and petrochemical industries are more global, competitive and complex than before and sometimes quick solutions are needed to meet changing demands or regulations. Our Tactical Technology-Integrated Profitability Solutions (TIPS) provide an operations-focused assessment of your refinery’s existing assets to make short-to-intermediate term improvements.  You develop the knowledge to quickly streamline processes, improve throughput and improve profitability with little to no up front investment.
2. Optimize Hydrogen Network, Petrotech Innovative Technology has successfully led more than 30 hydrogen management projects in the past 10 years. Our proven, four-step Hydrogen Management Services begin with a thorough analysis of your refinery’s hydrogen balance to determine minimum requirements and to identify areas for improvement. Following the analysis, we examine your refinery’s hydrogen purification units to identify hidden profit potential. We help sustain your benefits through Petrotech Innovative Technology’s H₂ network model, which allows ongoing optimization and analysis
3. Save on Energy Costs & Reduce Emissions, There are multiple opportunities for energy savings and emissions reduction across your operation.  With advanced process technology, Petrotech Innovative Technology Process Solutions Energy and CO₂ Management Solutions can help your capture hidden savings by optimizing your operation’s energy efficiency. With a thorough analysis of your refinery, we can determine opportunities for improved operation and control, improved heat recovery, utilities optimization, and better hydrogen and fuel gas management.  For many customers, these solutions enhance throughput, improve product quality, maximize equipment performance and increase annual profit. Once energy optimization has been realized, we employ technology solutions to sustain the benefits and even increase performance over time.
4. Benchmark and Improve Process Units, Petrotech Innovative Technology uses proprietary tools to compare the critical processes of your operation to industry benchmarks and determine areas for improvement such as throughput, yields, operational practices, process technology implementation and catalyst loading. The outcome is solutions that help you unlock the value of existing process technology, increase capacity for higher-margin products, reduce bottlenecks, integrate idle units into the flow scheme and more.

•  Strategic Solution

1. Long-term solutions for optimal configuration and output, The refining industry continues to evolve, resulting in constant change in the desired product mix and specifications, and crude availability and characteristics. There has also been pressure to improve efficiency and operate more cleanly. To ensure optimal configuration and output from your plant, planning 5-10 years in advance is essential. Our Strategic Technology-Integrated Profitability Solutions (TIPS) apply our understanding of refinery operations to help you develop long-term solutions and a vision for the future.
2. Enhance Your Configuration, Petrotech Innovative Technology’s configuration studies allow to evaluate and configure refinery’s shift to higher value products, new crude slate options, increased diesel production and more. Our configuration studies explore a range of possible options to determine the best fit for business objectives, existing equipment and environment.
3. Engineering Scoping, Petrotech Innovative Technology has unparalleled experience analyzing existing operating units and creating options for revamps with the objective of “sweating” the operational assets. We do this by engaging our process and equipment experts in studies of varying complexities, consistent with your business goals.  Our engineering and technical services experts will outline an array of Petrotech Innovative Technology engineering study options for you to determine those most appropriate for your refinery.

Oil and Gas Processing, Petroleum Refining, Petrochemicals and Gas Technology

Petrotech Innovative Technology provides comprehensive design services in oil and gas refining systems, oil and gas separation and treatment,Aromatics, VCM, PVC, polyolefins and synthetic fibres production.Experience includes:

• Crude oil distillation
• Hydrotreating
• Hydrogination
• Dehydrogination
• Hydrodesulfurization
• SNOX Flue gas desulfurization
• Wet sulfuric acid process
• Gas separation
• Light ends recovery
• Fractionation
• LPG production
• Storage and handling
• NGL
• LNG
• Sulphur recovery
• Desulfurization
• Alkylation
• Polymerisation
• Isomerisation

Typical Services Provided

• Feasibility and Screening Studies
• Process Technical & Economic Evaluations
• Licensed Technology Selection Support
• Preliminary Front End Engineering Design (FEED)
• Detailed Process Designs / Basic Engineering Design
• Pilot Plant Design, Evaluation, and Scaleup
• Plant Expansions
• Greenfield Plant Designs
• Process Modeling and Simulation
• Mass & Energy Balance, PFDs, and P&IDs
• Process Equipment Specifications
• Process Control Scheme Design and Optimization
• Hydraulics Analysis
• Preliminary Cost Estimation
• Technical Bid Preparation and Review
• Detail Engineering Phase Support
• Engineering Firm Staff Augmentation

Typical Services

• Independent 3rd Party Process Evaluations
• Optimization & Debottlenecking Studies
• Energy Conservation Studies
• Distillation Systems Design
• Packed Tower Design
• Heat Transfer / Heat Exchanger Design
• Existing Equipment Utilization Studies
• Emission Controls Process Design
• Environmental Compliance Technical Support
• Product Quality Improvement Support
• Relief/Flare Systems/Vent Studies
• Simulation Design Tools Development
• Process Safety Management Services
• PHA Facilitation/HAZOPs
• Risk Management Program Development
• Plant Operations Support
• Process Troubleshooting
• Technical Training

Industry Segments Served

• Batch Chemicals
  
• Continuous Chemicals
• Petroleum Refining
• Petrochemicals
• Upstream Oil and Gas Processing
• Waste Treatment
• Water Treatment
• Alternative Fuels Production
• Research Facilities
• LNG Liquefaction and Regasification
• Polymers and Rubber
• Pipelines
• Terminal Facilities
• Pharmaceuticals
• Licensed Technology Providers

Engineering Services

• Engineering

1. Design Capabilities
2. Design Reviews
3. Engineering Capabilities
4. Front-End Engineering & Design (FEED) Capabilities.
5. Value Engineering

• Procurement 

1. Procurement Services
2. Supplier and Contractor Registry

• Construction 

1. Construction Execution
2. Construction Services
3. Fabrication
4. Modular Construction

• Maintenance

1. plant maintenance
2. facility management
3. operations support
4. asset performance improvement
5. operations readiness
6. start-up and commissioning
7. small capital project design and construction.

• Project Management Services

1. Project Execution Systems and Tools
2. Project Software Tools

These are just some of the technologies and tools that Petrotech Innovative Technology deploys to execute and manage projects on schedule and on budget, while meeting quality and safety standards.