Petrotech Innovative technology has the capability and talent to assist in developing the basic ideas into workable plants, to translate concepts into practical solutions,From retrofit and replacement to totally new process, equipment and facility design which fit specific economic needs, Petrotech Innovative technology provides a full spectrum of services for design engineering and project management. Beginning with design concept and feasibility studies, Petrotech Innovative technology provides services for all phases of project development.
Petrotech Innovative technology’s principal project areas are covered by Process, Instrumentation, Electrical, Piping, Equipment, Civil, Structural, Architectural, Plot Plan and Environmental groups of specialists. Through these departments, we are able to cover all facts of engineering, procurement, project management, construction management and related support services.
Using updated hardware and software to assist our clients in problems solving and data analysis, we are able to provide quality engineering that is reliable, efficient, economic and functional. Therefore, by providing our clients with consistent, quality engineering services and support, Petrotech Innovative technology maintains our edge over the completion through innovation, business, relationships, value and diversity.
Petrotech Innovative technology establishes clear communications with the clients, thoroughly analyze their needs and directly ascertain their expectations for our performance. Our purpose as professional engineering consultants is to use fundamental scientific principles, to accomplish our experience and knowledge of the latest technologies and to assist our clients in achieving maximum use of their facilities through “state-of-the-art” design.
Petrotech Innovative technology provides comprehensive Engineering, Design and Technical Consultancy for Oil Refining, Gas Processing, Chemical and Petrochemical Industry.
Process design and basic engineering services for various processing units. The work consist to prepare conceptual design, heat and mass balance, Process Flow Diagrams, Process Equipment Design, Piping & Instrumentation Diagrams (P&IDs), Hydraulic Calculations, Instrument Specifications including safety valve, Equipment Layout etc.
Petrotech Innovative technology Process Consulting Services provides comprehensive process engineering services for refinery grassroots and revamp projects, ranging from preliminary scoping studies to process design packages. Petrotech Innovative Technology Process Consulting Services has improved refinery profitability by creating fundamentally sound and operable process and equipment designs for crude units (CDU), vacuum units (VDU), lube vacuum units, fluid catalytic cracking units (FCCU), delayed coker (DCU), visbreaker (VBU), and saturate gas plants.
Petrotech Innovative technology Consulting Services is a world leader in providing solutions for their clients’ crude and vacuum unit revamps and grassroots projects. Our expertise covers heavy crude processing and deep cut vacuum unit technology. Petrotech Innovative technology Process Consulting Services has provided more than 130 revamp and grassroots designs for projects located in North America, Latin America, Europe, Asia, the Middle East, South Africa and Australia.
While Petrotech Innovative technology employs sophisticated modeling tools, real unit performance depends on fundamental chemical engineering principles and equipment design know-how. Refinery operating profits depend on the steel on the ground, not the ideals of a computer model. Our revamp projects always begin with a comprehensive test run to baseline current performance and establish major constraints. This approach produces sound process flow schemes that correct the real problems and optimizes equipment designs, while minimizing project schedule, streamlining communications and allowing our clients to benefit from maximum performance at minimal capital expenditure.
Grassroots projects draw on the know-how gleaned from test run measurements and subsequent analysis of many operating units. Sound process flow schemes and equipment designs are the focus.Petrotech Innovative technology has designed grassroots crude and vacuum units with a combined capacity of slightly less than 2.0 MM BPSD. The capacity for these designs ranges from 20,000 BPSD to 385,000 BPSD; which represents the largest single train crude unit in the world.
Petrotech Innovative technology has the capability and talent to assist our clients in developing the basic ideas into workable plants, to translate concepts into practical solutions, which fit specific economic needs.
From retrofit and replacement to totally new process, equipment and facility design, Petrotech Innovative technology provides a full spectrum of services for design engineering and project management. Beginning with design concept and feasibility studies, Petrotech Innovative technology provides services for all phases of project development
Petrotech Innovative technology’s principal project areas are covered by Process, Instrumentation, Electrical, Piping, Equipment, Civil, Structural, Architectural, Plot Plan and Environmental groups of specialists. Through these departments, we are able to cover all facts of engineering, procurement, project management, construction management and related support services.
Certificates and Authorizations
Petrotech Innovative technology’ has been certified by TUV Quality Assurance to the following Quality Management System Standards: ISO 9001, ISO 14001 and OHSAS 18001
The Quality Management System is applicable to:
Basic and Detailed Engineering, consultancy, technical support, procurement, environmental impact works and general contractor activities (turn key projects) for process plants in chemical, petrochemical.
Modern Tools
Using the latest version of the dedicated software to assist our clients in problems solving and data analysis, Petrotech Innovative technology is able to provide quality engineering that is reliable, efficient, economic and functional. Petrotech Innovative technology is developing the whole technical documentation computer-assisted, every engineer having his own PC and taking the benefit of using modern tools in completing the works.
The entire activity of Petrotech Innovative technology is assisted by the most suitable IT tools, among which we have to mention some of the dedicated Software Packages:
| Process-Simulation | Detail Engineering | Project Planning | DTP Package |
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Engineering Services:
Pre-project services
- Analyses of raw material or/and final products for new plants to be built or revamped
- Technical and economic analysis on the advisability of building new plants or revamping the existing ones
- Preliminary technical proposals and investment costs estimates for new plants
- Development of technical tender books
- Economic Evaluation and Analysis
- Surveying / Investigation on existing plants
Project management
- Project Planning
- Project Control
- Corrective activities
Studies
- Pre-feasibility studies
- Solution and/or advisability studies
- Feasibility studies
- Environmental studies
- Fire risk studies
- HAZOP studies
- Topographic site surveys
Process Development
Technology Portfolio :
- Chemical & Petrochemical Processes (fertilizers, chlorinated products, additives, monomers, polymers, resins)
- Flare systems for Petrochemical Plants
- LPG bottling stations
- LPG cryogenic and pressure storages
- Railway, river or sea terminals, storage and handling facilities for liquid chemicals and oil products
- Filling stations for gasoline and Diesel
- Steam boiler installations
- HVAC for all types of buildings
Process design
- Basic Engineering
- Full Engineering
- Flare systems
- LPG Bottling Stations
- LPG Cryogenic and Pressure Storages
- Railway, River or Sea Terminals, storage and handling Facilities for Liquid Chemicals and Oil Products
- Filling Stations for Gasoline and Diesel
- Steam Boiler Installations
- HVAC for all types of buildings
Detail Engineering
- Process Engineering (PFD's, P&ID's, Extended Basic Engineering, Material requisitions, Operating Manuals, Process simulation)
- Mechanical Engineering (Calculation of pressure vessels, heat ex-changers low pressure tubes; Equipment and machinery detailed specification based on international codes and standards; M.T.O for mechanical materials; M.T.O. for insulation and painting)
- Plant and Piping Engineering (Equipment and piping arrangement; Piping specifications, calculations and stress analysis; Isometric drawings; HVAC installations; MTO for piping materials)
- Civil Engineering (Calculations of steel structures, concrete, sewers; Detail specifications for constructions; Plot Plan; Water and sewerage underground pipe arrangement; Industrial architecture; M.T.O. for construction materials)
- Instruments Detail Engineering (Calculations of components for instrumentation; Detail specification for control loops, field instruments, PLC, ESD, DCS, Instruments and Cables Lay out; Safeguard and intrusion protection systems, low currents systems - phone, fire signaling, video system; M.T.O. for instrument materials)
- Electrical Detail Engineering (Calculations of electrical systems; Cables lay-out for electrical systems; Electrical equipment specifications; M.T.O. for electrical materials; Miscellaneous: lighting, equipment and pipe earthing; lightening systems, piping electric heat tracing for normal and hazardous areas, cathodic protection)
- Equipment (shop drawings for example)
- H.V.A.C.
Environmental protection
Petrotech Innovative technology – a reliable partner in developing environmental protection projects. In over years of existence, Petrotech Innovative technology has acquired a rich experience in the field of environmental protection. The main phases in developing environmental documentation refer to the following activities:
Research:
We approach problems systematically even if sometimes the problem raise seems to have no solution. From the very beginning we research and collect data.
Assessment:
The basic data resulted from the expertise will be assessed by us relying upon the frame content of your statement of purposes.
Scheduling:
Scheduling of each project helps us not fail. For us planning and designing are procedures meant to precede the future actions.
Engineering:
Technical documentation development is our main concern. In all our projects compliance with the environmental protection norms stands for our first priority, which can be reached either by the adopted technical solutions or by proposed measures.
Implementation:
Petrotech Innovative technology can participate through its experts into rendering in practice of the adopted technical solutions or the proposed measures in the technical documentation developed by ourselves.
Monitoring:
Our engineers can render monitoring of your projects for full compliance with the environmental norms in force.
Petrotech Innovative technology is qualified to prepare:
- Balances Level 0, I & II
- Program of compliance
- Impact assessment study
- Risk assessment for
Technical documentation developed by Petrotech Innovative technology for environmental projects complies with the provisions of ISO 9000, since the company is ISO 9001:2000 certified by TUV – Germany.
Process Design:
- Conceptual Process Design Services :
- Design Basis Development
- Process Feasibility Studies
- Technical and Economic Evaluations
- Process Alternatives Evaluations
- Preliminary Process Design Packages
- Front End Engineering Design (FEED) Packages
- Preliminary Capital Cost / Operating Cost Estimates
- Coker Upgrade Studies
- Design Basis Development
- Process Simulation
- Process Flow Diagrams (PFDs)
- Process Controls Design
- Process Level Piping Diagrams and Instrumentation Diagrams (P&IDs)
- Equipment Specifications (process level)
- Equipment, Line, and Instrument Lists
- Equipment Plot Plans and Layout Drawings
- Process Control Diagrams (PCDs)
- Process Design Level Cost Estimates (capital and operating)
- Process Operating Manuals & Operating Procedures
- Regulatory Basis Development
- Revamp Studies
- Debottlenecking & Capacity Evaluations
- Energy Conservation Studies
- Relief Device & Flare System Evaluations
- Utilities Evaluations
- Troubleshooting & Process Optimization
- Operating Procedure Development
- Process Documentation Development
- On-Site Operator and Engineering Staff Training
- Process Commissioning & Startup Assistance
- Pilot Plant Planning, Design, and Oversight Assistance
- Expertise with CHEMCAD Simulation Software
- Modeling with Other Commercial Software Tools
- Detailed Mass & Energy Balance
- Detailed Heat Exchanger Design / Evaluation
- System Hydraulics Analysis
- User Friendly Simulation Spreadsheet Interfaces
- Facilitating Process Hazards Analyses (PHAs)
- Hazards Assessments (including HAZOPs)
- Conducting Process Safety Compliance Audits
- Layer of Protection Analyses (LOPA)
- Conducting Safety Integrity Level (SIL) selection analyses for Safety Instrumented Systems (SISs)
- Resolving/Implementation Assistance of PHA Recommendations
- Developing Process Safety Information
- Developing Process Safety (PSM) & Risk Management (RMP) Programs
- Pollution Control System Design
- Waste Treatment & Wastewater Treatment System Design
- Waste Recycling & Waste Minimization Process Design
- Emissions estimating
- Regulatory assessment
- Compliance assessment
- Permit Preparation Support (Construction & Operating)
- Monitoring / Sampling planning and coordination
- Plant Investment Due Diligence Support
- Independent Evaluation of 3rd Party Process Designs
- Process Equip ment/Construction Bid Package Preparation
- Vendor Bid/Proposal Review & Evaluation
- Process Engineering Construction Oversight More info...
- Startup Support
- Process Simulation Training
- Expert Witness/Legal Team Technical Assistance
- Detailed Process Design Services (Sch. A, Basic Engineering Pkg. [BEP], Basic Process Design [BPD])
- Operations Support Services.
- Process Simulation and Modeling Services.
- Process Safety Services.
- Relief Valve and Flare Header Services.
- Environmental Compliance Support.
- Third Party Evaluations, etc.
- Detail Engineering and Construction/Startup Phase Project Support
- Miscellaneous Services
Petrotech Innovative technology provides a wide range of engineering services to petroleum refineries. We have a great deal of refinery unit design, process safety, operations, and troubleshooting experience. After proving ourselves on smaller sized projects, many of our clients begin utilizing our services on a routine basis as an extension of their own in-house engineering team. From solving a vapor-locked pump problem to designing complete units.
Our Refining Niche
Petrotech Innovative technology can provide preliminary design packages, Heat & Mass Balances, process and equipment design packages, and any number of front-end related services for most typical refinery processes, a few of which include:
- Crude Units
- Vacuum Distillation Units
- Hydrotreating
- Isomerization
- Fluid Catalytic Cracking
- Reforming
- Coking
- and more....
We have worked on a broad base of refinery projects for many years, and that breadth allows us to rapidly respond to our clients' needs with quality information and reliable front-end design packages. A few of the project types completed by PROCESS have included:
- Capacity Evaluations
- Unit Debottlenecking
- Fractionation Upgrade Design
- Unit Simulation and Modeling
- Energy Usage Improvements
- Flare Header Studies
- Relief Valve Sizing Validation
- Balance of Process Design for New Technology Deployment
- and more......
Petrotech Innovative technology is also able to provide a qualified 3rd party evaluation of refinery unit design packages and we are very adept at conducting unit capacity evaluations and revamp studies, utility evaluations, process designs, relief valve studies, and almost any refinery process safety related function.
- Refining Niche and refinery units processes
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OPEN INNOVATION - The Game Changer
The Petrotech Innovative technology center is a facility uniquely designed for one purpose — to facilitate breakthrough business innovation in an environment where team's thinking will flourish. At Petrotech Innovative technology, teams are free to focus on the real issues. They are challenged to think and rethink their suppositions generating truly innovative solutions. As necessary, industry experts contribute specialized knowledge and experience to the process.
The heart of Innovation is THINKING. Deep Thinking and Re-THINKING. It requires a commitment of time and resources from an organization's leadership. Accelerated Innovation is an intensely collaborative exercise in which problems and potentialities are viewed from every possible perspective. It is a forum where ideas are volleyed back and forth. Solutions must be practical, affordable and capable of implementation.
Petrotech Innovative technology assist organizations in achieving breakthrough initiatives, including Process Flow & Systems Improvements, Breakthrough Solutions to Complex Problems, Streamlines R&D to Market Pipeline Strategies.